Step by Step: How We Compound, Mould, Guarantee Quality & Dispatch
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Research & Development
The foundation of all our processes begins with research and development (R&D). Our team carefully studies the product drawings, & specifications, which are provided by clients. We determine the best materials and production techniques Using computer-aided design (CAD) and other simulation tools, we evaluate the product’s performance under various conditions, ensuring that it meets the required specifications for durability, flexibility, and strength. Our R&D department also works closely with clients to make improvements in product design and material selection, ensuring optimal performance. The R&D phase is crucial in determining the right formulations, molding techniques, and quality testing protocols to ensure a successful manufacturing process.
Compounding
Once we finalize the drawings and requirements, we start the compounding process. Using essential raw materials like natural rubber, silicone, EPDM, nitrile, and other materials, we add the necessary ingredients to create the perfect mixture. Our Automated machineries ensure uniformity throughout the mixture, while additives such as fillers, plasticizers, and curing agents are precisely use to achieve desired properties like durability, flexibility, and strength. The compound is carefully formulated to meet client specifications. Once complete, it moves onto the next stage: moulding.
Moulding
Once the compound is prepared, it moves into the moulding stage. Using state-of-the-art moulding machines, the material is precisely shaped into its final form—whether it’s a gasket, seal, O-ring, or other custom component. This process ensures that each part is manufactured to exacting specifications, meeting the highest industry standards for durability, accuracy, and performance. With a strong focus on precision, we ensure that every product is reliable and ready for its intended application
Quality Check
After the moulding process, every product undergoes a stringent quality check. From material selection and mixing to manufacturing, packing, and shipping, we ensure each component meets the highest standards. Our Quality Assurance team follows a zero-defect policy, conducting thorough tests, including lab testing and manual inspections with close attention. Certified with ISO 9001-2015, we are committed to continuous improvement.
Packaging & Dispatch
After passing our quality checks, products are securely packed for safe shipping. We use high-quality packaging materials to protect components from damage during transit. Whether shipping locally or internationally, we follow strict logistics standards to ensure timely delivery and maintain product integrity throughout the journey. Every package is handled with care to ensure it reaches you in perfect condition.